Pigment VolumeConcentration (PVC)

When pigments are added to a particular coating that are added based on the PVC.  What is PVC you say?  It is the pigment volume concentration.  The pigment volume concentration is essential in determining the amount of a particular pigment that can be added to the polymer of the coating.  The pigment has to have sufficient "wetting"  by the polymer to create a protective coating.  By wetting I mean, that there must be sufficient polymer, or binder, to completely wet or surround all the pigment particles.  There must be enough polymer to completely fill the voids between the pigment particles.  How do you calculate the PVC?  The following equation is used:

 % PVC = 100 * Vpigment / (Vpigment + Vnon-volatile binder) Vpigment                   = pigment volume Vnon-volatile binder = non-volatile binder volume

The point at which there is just sufficient polymer to wet the pigment particles is known as the critical pigment volume concentration (CPVC).  Below the CPVC there is sufficient polymer for pigment wetting and above the CPVC there is not.  There are abrupt changes in the coatings properties at the CPVC.  Below is a depiction of PVC and property changes that occur at the CPVC.

As you can see by the picture above that both gloss and blistering properties decrease as one reaches the CPVC, while permeability increase above the CPVC.  Permeability properties increase because above the CPVC there are voids in the coating filled by air and the coating becomes discontinuous.  Some of the properties that can be evaluated above and below the CPVC are blistering, gloss, rusting, permeability, enamel hold out, scrub resistance, tensile strength, and contrast ratio.

The filling of pigments in a coating is similar to fillers in composites.  In a composite the polymer matrix must be in intimate contact with the fiber reinforcing material.  If there is not intimate contact then the fiber acts as a defect.  The same theory applies here.  If there is not enough polymer to wet the pigment then the pigment becomes the defect and the properties of the coating decrease.